Experimental Methods, Health Indicators, and Diagnostic Strategies for Retired Lithium-ion Batteries: A Comprehensive Review

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Hauptverfasser: Zhang, Song, Guo, Ruohan, Ge, Xiaohua, Mahon, Perter, Shen, Weixiang
Format: Preprint
Veröffentlicht: 2025
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author Zhang, Song
Guo, Ruohan
Ge, Xiaohua
Mahon, Perter
Shen, Weixiang
author_facet Zhang, Song
Guo, Ruohan
Ge, Xiaohua
Mahon, Perter
Shen, Weixiang
contents Reliable health assessment of retired lithium-ion batteries is essential for safe and economically viable second-life deployment, yet remains difficult due to sparse measurements, incomplete historical records, heterogeneous chemistries, and limited or noisy battery health labels. Conventional laboratory diagnostics, such as full charge-discharge cycling, pulse tests, Electrochemical Impedance Spectroscopy (EIS) measurements, and thermal characterization, provide accurate degradation information but are too time-consuming, equipment-intensive, or condition-sensitive to be applied at scale during retirement-stage sorting, leaving real-world datasets fragmented and inconsistent. This review synthesizes recent advances that address these constraints through physical health indicators, experiment testing methods, data-generation and augmentation techniques, and a spectrum of learning-based modeling routes spanning supervised, semi-supervised, weakly supervised, and unsupervised paradigms. We highlight how minimal-test features, synthetic data, domain-invariant representations, and uncertainty-aware prediction enable robust inference under limited or approximate labels and across mixed chemistries and operating histories. A comparative evaluation further reveals trade-offs in accuracy, interpretability, scalability, and computational burden. Looking forward, progress toward physically constrained generative models, cross-chemistry generalization, calibrated uncertainty estimation, and standardized benchmarks will be crucial for building reliable, scalable, and deployment-ready health prediction tools tailored to the realities of retired-battery applications.
format Preprint
id arxiv_https___arxiv_org_abs_2512_01294
institution arXiv
publishDate 2025
record_format arxiv
spellingShingle Experimental Methods, Health Indicators, and Diagnostic Strategies for Retired Lithium-ion Batteries: A Comprehensive Review
Zhang, Song
Guo, Ruohan
Ge, Xiaohua
Mahon, Perter
Shen, Weixiang
Signal Processing
Machine Learning
Reliable health assessment of retired lithium-ion batteries is essential for safe and economically viable second-life deployment, yet remains difficult due to sparse measurements, incomplete historical records, heterogeneous chemistries, and limited or noisy battery health labels. Conventional laboratory diagnostics, such as full charge-discharge cycling, pulse tests, Electrochemical Impedance Spectroscopy (EIS) measurements, and thermal characterization, provide accurate degradation information but are too time-consuming, equipment-intensive, or condition-sensitive to be applied at scale during retirement-stage sorting, leaving real-world datasets fragmented and inconsistent. This review synthesizes recent advances that address these constraints through physical health indicators, experiment testing methods, data-generation and augmentation techniques, and a spectrum of learning-based modeling routes spanning supervised, semi-supervised, weakly supervised, and unsupervised paradigms. We highlight how minimal-test features, synthetic data, domain-invariant representations, and uncertainty-aware prediction enable robust inference under limited or approximate labels and across mixed chemistries and operating histories. A comparative evaluation further reveals trade-offs in accuracy, interpretability, scalability, and computational burden. Looking forward, progress toward physically constrained generative models, cross-chemistry generalization, calibrated uncertainty estimation, and standardized benchmarks will be crucial for building reliable, scalable, and deployment-ready health prediction tools tailored to the realities of retired-battery applications.
title Experimental Methods, Health Indicators, and Diagnostic Strategies for Retired Lithium-ion Batteries: A Comprehensive Review
topic Signal Processing
Machine Learning
url https://arxiv.org/abs/2512.01294