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Main Authors: Wang, Renda, Bai, Xue, Pei, Xueliang, Liu, Sijie, Liu, Chunfan, Yu, Ping, Li, Bingsheng, Daghbouj, Nabil, Polcar, Tomas, Meng, Fanping, Ge, Fangfang, Huang, Qing
Format: Preprint
Published: 2026
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Online Access:https://arxiv.org/abs/2602.04615
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author Wang, Renda
Bai, Xue
Pei, Xueliang
Liu, Sijie
Liu, Chunfan
Yu, Ping
Li, Bingsheng
Daghbouj, Nabil
Polcar, Tomas
Meng, Fanping
Ge, Fangfang
Huang, Qing
author_facet Wang, Renda
Bai, Xue
Pei, Xueliang
Liu, Sijie
Liu, Chunfan
Yu, Ping
Li, Bingsheng
Daghbouj, Nabil
Polcar, Tomas
Meng, Fanping
Ge, Fangfang
Huang, Qing
contents The irradiation stability of Cr based protective coatings on zirconium alloys is critical for the development of accident-tolerant fuel claddings. However, conventional surface irradiation often produces shallow, nonuniform damage, obscuring interfacial behavior. In this study, we perform cross-sectional He irradiation to directly examine the interfacial response and He bubble evolution across Cr monolayer and Cr and CrAlSiN multilayer coatings on Zr substrates. Irradiation was carried out at 500 C and 750 C to doses of 2 and 3 dpa, enabling a direct comparison of temperature-dependent microstructural evolution. In the Cr monolayer, He implantation produced a homogeneous distribution of nanoscale bubbles throughout the damaged region and large cavities at the Cr and Zr interface, indicating severe Kirkendall-type voiding and interfacial decohesion at elevated temperature. In contrast, the Cr/CrAlSiN multilayer exhibited a periodically modulated bubble distribution, with bubble fragmentation and transformation into nanoscale platelets at CrAlSiN interfaces. A N-enriched Zr(N) interlayer formed spontaneously at the CrAlSiN and Zr interface, effectively suppressing bubble accumulation and interdiffusion. The nanochannel interfaces acted as He sinks and diffusion barriers, enhancing interfacial bonding and mitigating swelling. This work demonstrates that cross-sectional ion irradiation is a powerful approach for probing interfacial stability in multilayer systems, offering new insights into He-defect interactions and radiation tolerance engineering at buried interfaces. The findings highlight the potential of Cr and CrAlSiN multilayers as advanced coating architectures for high-temperature nuclear environments.
format Preprint
id arxiv_https___arxiv_org_abs_2602_04615
institution arXiv
publishDate 2026
record_format arxiv
spellingShingle Cross-sectional helium irradiation reveals interface-controlled bubble evolution in Cr/CrAlSiN multilayer coatings on zirconium alloys
Wang, Renda
Bai, Xue
Pei, Xueliang
Liu, Sijie
Liu, Chunfan
Yu, Ping
Li, Bingsheng
Daghbouj, Nabil
Polcar, Tomas
Meng, Fanping
Ge, Fangfang
Huang, Qing
Materials Science
The irradiation stability of Cr based protective coatings on zirconium alloys is critical for the development of accident-tolerant fuel claddings. However, conventional surface irradiation often produces shallow, nonuniform damage, obscuring interfacial behavior. In this study, we perform cross-sectional He irradiation to directly examine the interfacial response and He bubble evolution across Cr monolayer and Cr and CrAlSiN multilayer coatings on Zr substrates. Irradiation was carried out at 500 C and 750 C to doses of 2 and 3 dpa, enabling a direct comparison of temperature-dependent microstructural evolution. In the Cr monolayer, He implantation produced a homogeneous distribution of nanoscale bubbles throughout the damaged region and large cavities at the Cr and Zr interface, indicating severe Kirkendall-type voiding and interfacial decohesion at elevated temperature. In contrast, the Cr/CrAlSiN multilayer exhibited a periodically modulated bubble distribution, with bubble fragmentation and transformation into nanoscale platelets at CrAlSiN interfaces. A N-enriched Zr(N) interlayer formed spontaneously at the CrAlSiN and Zr interface, effectively suppressing bubble accumulation and interdiffusion. The nanochannel interfaces acted as He sinks and diffusion barriers, enhancing interfacial bonding and mitigating swelling. This work demonstrates that cross-sectional ion irradiation is a powerful approach for probing interfacial stability in multilayer systems, offering new insights into He-defect interactions and radiation tolerance engineering at buried interfaces. The findings highlight the potential of Cr and CrAlSiN multilayers as advanced coating architectures for high-temperature nuclear environments.
title Cross-sectional helium irradiation reveals interface-controlled bubble evolution in Cr/CrAlSiN multilayer coatings on zirconium alloys
topic Materials Science
url https://arxiv.org/abs/2602.04615