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Main Authors: Tian, Yingjun, Fang, Guoxin, Lyu, Aoran, Wang, Xilong, Shi, Zikang, Guo, Yuhu, Wang, Weiming, Wang, Charlie C. L.
Format: Preprint
Published: 2026
Subjects:
Online Access:https://arxiv.org/abs/2603.10059
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author Tian, Yingjun
Fang, Guoxin
Lyu, Aoran
Wang, Xilong
Shi, Zikang
Guo, Yuhu
Wang, Weiming
Wang, Charlie C. L.
author_facet Tian, Yingjun
Fang, Guoxin
Lyu, Aoran
Wang, Xilong
Shi, Zikang
Guo, Yuhu
Wang, Weiming
Wang, Charlie C. L.
contents Flexible sensors are increasingly employed in soft robotics and wearable devices to provide proprioception of freeform deformations.Although supervised learning can train shape predictors from sensor signals, prediction accuracy strongly depends on sensor layout, which is typically determined heuristically or through trial-and-error. This work introduces a model-free, data-driven computational pipeline that jointly optimizes the number, length, and placement of flexible length-measurement sensors together with the parameters of a shape prediction network for large freeform deformations. Unlike model-based approaches, the proposed method relies solely on datasets of deformed shapes, without requiring physical simulation models, and is therefore broadly applicable to diverse robotic sensing tasks. The pipeline incorporates differentiable loss functions that account for both prediction accuracy and manufacturability constraints. By co-optimizing sensor layouts and network parameters, the method significantly improves deformation prediction accuracy over unoptimized layouts while ensuring practical feasibility. The effectiveness and generality of the approach are validated through numerical and physical experiments on multiple soft robotic and wearable systems.
format Preprint
id arxiv_https___arxiv_org_abs_2603_10059
institution arXiv
publishDate 2026
record_format arxiv
spellingShingle Model-Free Co-Optimization of Manufacturable Sensor Layouts and Deformation Proprioception
Tian, Yingjun
Fang, Guoxin
Lyu, Aoran
Wang, Xilong
Shi, Zikang
Guo, Yuhu
Wang, Weiming
Wang, Charlie C. L.
Robotics
Flexible sensors are increasingly employed in soft robotics and wearable devices to provide proprioception of freeform deformations.Although supervised learning can train shape predictors from sensor signals, prediction accuracy strongly depends on sensor layout, which is typically determined heuristically or through trial-and-error. This work introduces a model-free, data-driven computational pipeline that jointly optimizes the number, length, and placement of flexible length-measurement sensors together with the parameters of a shape prediction network for large freeform deformations. Unlike model-based approaches, the proposed method relies solely on datasets of deformed shapes, without requiring physical simulation models, and is therefore broadly applicable to diverse robotic sensing tasks. The pipeline incorporates differentiable loss functions that account for both prediction accuracy and manufacturability constraints. By co-optimizing sensor layouts and network parameters, the method significantly improves deformation prediction accuracy over unoptimized layouts while ensuring practical feasibility. The effectiveness and generality of the approach are validated through numerical and physical experiments on multiple soft robotic and wearable systems.
title Model-Free Co-Optimization of Manufacturable Sensor Layouts and Deformation Proprioception
topic Robotics
url https://arxiv.org/abs/2603.10059