A Passive Elastic-Folding Mechanism for Stackable Airdrop Sensors

Fuente: arXiv
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Auteurs principaux: Kim, Damyon, Honjo, Yuichi, Iizuka, Tatsuya, Okubo, Naomi, Endo, Naoto, Matsubara, Hiroshi, Kawahara, Yoshihiro, Morita, Naoto, Sasatani, Takuya
Format: Preprint
Publié: 2026
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author Kim, Damyon
Honjo, Yuichi
Iizuka, Tatsuya
Okubo, Naomi
Endo, Naoto
Matsubara, Hiroshi
Kawahara, Yoshihiro
Morita, Naoto
Sasatani, Takuya
author_facet Kim, Damyon
Honjo, Yuichi
Iizuka, Tatsuya
Okubo, Naomi
Endo, Naoto
Matsubara, Hiroshi
Kawahara, Yoshihiro
Morita, Naoto
Sasatani, Takuya
contents Air-dispersed sensor networks deployed from aerial robotic systems (e.g., UAVs) provide a low-cost approach to wide-area environmental monitoring. However, existing methods often rely on active actuators for mid-air shape or trajectory control, increasing both power consumption and system cost. Here, we introduce a passive elastic-folding hinge mechanism that transforms sensors from a flat, stackable form into a three-dimensional structure upon release. Hinges are fabricated by laminating commercial sheet materials with rigid printed circuit boards (PCBs) and programming fold angles through a single oven-heating step, enabling scalable production without specialized equipment. Our geometric model links laminate geometry, hinge mechanics, and resulting fold angle, providing a predictive design methodology for target configurations. Laboratory tests confirmed fold angles between 10 degrees and 100 degrees, with a standard deviation of 4 degrees and high repeatability. Field trials further demonstrated reliable data collection and LoRa transmission during dispersion, while the Horizontal Wind Model (HWM)-based trajectory simulations indicated strong potential for wide-area sensing exceeding 10 km.
format Preprint
id arxiv_https___arxiv_org_abs_2603_18861
institution arXiv
publishDate 2026
record_format arxiv
spellingShingle A Passive Elastic-Folding Mechanism for Stackable Airdrop Sensors
Kim, Damyon
Honjo, Yuichi
Iizuka, Tatsuya
Okubo, Naomi
Endo, Naoto
Matsubara, Hiroshi
Kawahara, Yoshihiro
Morita, Naoto
Sasatani, Takuya
Robotics
Systems and Control
Air-dispersed sensor networks deployed from aerial robotic systems (e.g., UAVs) provide a low-cost approach to wide-area environmental monitoring. However, existing methods often rely on active actuators for mid-air shape or trajectory control, increasing both power consumption and system cost. Here, we introduce a passive elastic-folding hinge mechanism that transforms sensors from a flat, stackable form into a three-dimensional structure upon release. Hinges are fabricated by laminating commercial sheet materials with rigid printed circuit boards (PCBs) and programming fold angles through a single oven-heating step, enabling scalable production without specialized equipment. Our geometric model links laminate geometry, hinge mechanics, and resulting fold angle, providing a predictive design methodology for target configurations. Laboratory tests confirmed fold angles between 10 degrees and 100 degrees, with a standard deviation of 4 degrees and high repeatability. Field trials further demonstrated reliable data collection and LoRa transmission during dispersion, while the Horizontal Wind Model (HWM)-based trajectory simulations indicated strong potential for wide-area sensing exceeding 10 km.
title A Passive Elastic-Folding Mechanism for Stackable Airdrop Sensors
topic Robotics
Systems and Control
url https://arxiv.org/abs/2603.18861