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Main Authors: Looey, Mandana Mohammadi, Basak, Amrita, Dey, Satadru
Format: Preprint
Published: 2026
Subjects:
Online Access:https://arxiv.org/abs/2603.20152
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_version_ 1866917354934370304
author Looey, Mandana Mohammadi
Basak, Amrita
Dey, Satadru
author_facet Looey, Mandana Mohammadi
Basak, Amrita
Dey, Satadru
contents Extrusion-based 3D printing of cementitious materials enables fabrication of complex structures, however it is highly sensitive to disturbances, material property variations, and process uncertainties that decrease flow stability and dimensional fidelity. To address these challenges, this study proposes a robust linear quadratic optimal control framework for regulating material extrusion in cementitious direct ink writing systems. The printer is modeled using two coupled subsystems: an actuation system representing nozzle flow dynamics and a printing system describing the printed strand flow on the build plate. A hybrid control architecture combining sliding mode control for disturbance rejection with linear quadratic optimal feedback for energy-efficient tracking is developed to ensure robustness and optimality. In simulation case studies, the control architecture guarantees acceptable convergence of nozzle and strand flow tracking errors under bounded disturbances.
format Preprint
id arxiv_https___arxiv_org_abs_2603_20152
institution arXiv
publishDate 2026
record_format arxiv
spellingShingle Robust Linear Quadratic Optimal Control of Cementitious Material Extrusion
Looey, Mandana Mohammadi
Basak, Amrita
Dey, Satadru
Systems and Control
Extrusion-based 3D printing of cementitious materials enables fabrication of complex structures, however it is highly sensitive to disturbances, material property variations, and process uncertainties that decrease flow stability and dimensional fidelity. To address these challenges, this study proposes a robust linear quadratic optimal control framework for regulating material extrusion in cementitious direct ink writing systems. The printer is modeled using two coupled subsystems: an actuation system representing nozzle flow dynamics and a printing system describing the printed strand flow on the build plate. A hybrid control architecture combining sliding mode control for disturbance rejection with linear quadratic optimal feedback for energy-efficient tracking is developed to ensure robustness and optimality. In simulation case studies, the control architecture guarantees acceptable convergence of nozzle and strand flow tracking errors under bounded disturbances.
title Robust Linear Quadratic Optimal Control of Cementitious Material Extrusion
topic Systems and Control
url https://arxiv.org/abs/2603.20152