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| Main Authors: | , |
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| Format: | Preprint |
| Published: |
2026
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| Subjects: | |
| Online Access: | https://arxiv.org/abs/2603.22039 |
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| _version_ | 1866915883500175360 |
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| author | Cho, Dong Heon Chen, Boyuan |
| author_facet | Cho, Dong Heon Chen, Boyuan |
| contents | Differentiable simulators enable gradient-based optimization of soft robots over material parameters, control, and morphology, but accurately modeling real systems remains challenging due to the sim-to-real gap. This issue becomes more pronounced when geometry is itself a design variable. System identification reduces discrepancies by fitting global material parameters to data; however, when constitutive models are misspecified or observations are sparse, identified parameters often absorb geometry-dependent effects rather than reflect intrinsic material behavior. More expressive constitutive models can improve accuracy but substantially increase computational cost, limiting practicality.
We propose a residual acceleration field learning (RAFL) framework that augments a base simulator with a transferable, element-level corrective dynamics field. Operating on shared local features, the model is agnostic to global mesh topology and discretization. Trained end-to-end through a differentiable simulator using sparse marker observations, the learned residual generalizes across shapes. In both sim-to-sim and sim-to-real experiments, our method achieves consistent zero-shot improvements on unseen morphologies, while system identification frequently exhibits negative transfer. The framework also supports continual refinement, enabling simulation accuracy to accumulate during morphology optimization. |
| format | Preprint |
| id |
arxiv_https___arxiv_org_abs_2603_22039 |
| institution | arXiv |
| publishDate | 2026 |
| record_format | arxiv |
| spellingShingle | RAFL: Generalizable Sim-to-Real of Soft Robots with Residual Acceleration Field Learning Cho, Dong Heon Chen, Boyuan Robotics Machine Learning Differentiable simulators enable gradient-based optimization of soft robots over material parameters, control, and morphology, but accurately modeling real systems remains challenging due to the sim-to-real gap. This issue becomes more pronounced when geometry is itself a design variable. System identification reduces discrepancies by fitting global material parameters to data; however, when constitutive models are misspecified or observations are sparse, identified parameters often absorb geometry-dependent effects rather than reflect intrinsic material behavior. More expressive constitutive models can improve accuracy but substantially increase computational cost, limiting practicality. We propose a residual acceleration field learning (RAFL) framework that augments a base simulator with a transferable, element-level corrective dynamics field. Operating on shared local features, the model is agnostic to global mesh topology and discretization. Trained end-to-end through a differentiable simulator using sparse marker observations, the learned residual generalizes across shapes. In both sim-to-sim and sim-to-real experiments, our method achieves consistent zero-shot improvements on unseen morphologies, while system identification frequently exhibits negative transfer. The framework also supports continual refinement, enabling simulation accuracy to accumulate during morphology optimization. |
| title | RAFL: Generalizable Sim-to-Real of Soft Robots with Residual Acceleration Field Learning |
| topic | Robotics Machine Learning |
| url | https://arxiv.org/abs/2603.22039 |