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Autores principales: Chen, Binwei, Leng, Huachao, Mang, Chi Yeung, Cheung, Tsz Wai, Chen, Yanhua, Loh, Wai Keung Anthony, Wong, Chi Ho, Tang, Chak Yin
Formato: Preprint
Publicado: 2026
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Acceso en línea:https://arxiv.org/abs/2603.25765
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author Chen, Binwei
Leng, Huachao
Mang, Chi Yeung
Cheung, Tsz Wai
Chen, Yanhua
Loh, Wai Keung Anthony
Wong, Chi Ho
Tang, Chak Yin
author_facet Chen, Binwei
Leng, Huachao
Mang, Chi Yeung
Cheung, Tsz Wai
Chen, Yanhua
Loh, Wai Keung Anthony
Wong, Chi Ho
Tang, Chak Yin
contents Hard coatings play a critical role in industry, with ceramic materials offering outstanding hardness and thermal stability for applications that demand superior mechanical performance. However, deploying artificial intelligence (AI) for surface roughness classification is often constrained by the need for large labeled datasets and costly high-resolution imaging equipment. In this study, we explore the use of synthetic images, generated with Stable Diffusion XL, as an efficient alternative or supplement to experimentally acquired data for classifying ceramic surface roughness. We show that augmenting authentic datasets with generative images yields test accuracies comparable to those obtained using exclusively experimental images, demonstrating that synthetic images effectively reproduce the structural features necessary for classification. We further assess method robustness by systematically varying key training hyperparameters (epoch count, batch size, and learning rate), and identify configurations that preserve performance while reducing data requirements. Our results indicate that generative AI can substantially improve data efficiency and reliability in materials-image classification workflows, offering a practical route to lower experimental cost, accelerate model development, and expand AI applicability in materials engineering.
format Preprint
id arxiv_https___arxiv_org_abs_2603_25765
institution arXiv
publishDate 2026
record_format arxiv
spellingShingle Evaluating Synthetic Images as Effective Substitutes for Experimental Data in Surface Roughness Classification
Chen, Binwei
Leng, Huachao
Mang, Chi Yeung
Cheung, Tsz Wai
Chen, Yanhua
Loh, Wai Keung Anthony
Wong, Chi Ho
Tang, Chak Yin
Computer Vision and Pattern Recognition
Materials Science
Hard coatings play a critical role in industry, with ceramic materials offering outstanding hardness and thermal stability for applications that demand superior mechanical performance. However, deploying artificial intelligence (AI) for surface roughness classification is often constrained by the need for large labeled datasets and costly high-resolution imaging equipment. In this study, we explore the use of synthetic images, generated with Stable Diffusion XL, as an efficient alternative or supplement to experimentally acquired data for classifying ceramic surface roughness. We show that augmenting authentic datasets with generative images yields test accuracies comparable to those obtained using exclusively experimental images, demonstrating that synthetic images effectively reproduce the structural features necessary for classification. We further assess method robustness by systematically varying key training hyperparameters (epoch count, batch size, and learning rate), and identify configurations that preserve performance while reducing data requirements. Our results indicate that generative AI can substantially improve data efficiency and reliability in materials-image classification workflows, offering a practical route to lower experimental cost, accelerate model development, and expand AI applicability in materials engineering.
title Evaluating Synthetic Images as Effective Substitutes for Experimental Data in Surface Roughness Classification
topic Computer Vision and Pattern Recognition
Materials Science
url https://arxiv.org/abs/2603.25765