The Multi-AMR Buffer Storage, Retrieval, and Reshuffling Problem: Exact and Heuristic Approaches

Fuente: arXiv
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Autori principali: Disselnmeyer, Max, Bömer, Thomas, Dörr, Laura, Amberg, Bastian, Meyer, Anne
Natura: Preprint
Pubblicazione: 2026
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author Disselnmeyer, Max
Bömer, Thomas
Dörr, Laura
Amberg, Bastian
Meyer, Anne
author_facet Disselnmeyer, Max
Bömer, Thomas
Dörr, Laura
Amberg, Bastian
Meyer, Anne
contents Buffer zones are essential in production systems to decouple sequential processes. In dense floor storage environments, such as space-constrained brownfield facilities, manual operation is increasingly challenged by severe labor shortages and rising operational costs. Automating these zones requires solving the Buffer Storage, Retrieval, and Reshuffling Problem (BSRRP). While previous work has addressed scenarios where the focus is limited to reshuffling and retrieving a fixed set of items, real-world manufacturing necessitates an adaptive approach that also incorporates arriving unit loads. This paper introduces the Multi-AMR BSRRP, coordinating a robot fleet to manage concurrent reshuffling, alongside time-windowed storage and retrieval tasks, within a shared floor area. We formulate a Binary Integer Programming (IP) model to obtain exact solutions for benchmarking purposes. As the problem is NP-hard, rendering exact methods computationally intractable for industrial scales, we propose a hierarchical heuristic. This approach decomposes the problem into an A* search for task-level sequence planning of unit load placements, and a Constraint Programming (CP) approach for multi-robot coordination and scheduling. Experiments demonstrate orders-of-magnitude computation time reductions compared to the exact formulation. These results confirm the heuristic's viability as responsive control logic for high-density production environments.
format Preprint
id arxiv_https___arxiv_org_abs_2603_26542
institution arXiv
publishDate 2026
record_format arxiv
spellingShingle The Multi-AMR Buffer Storage, Retrieval, and Reshuffling Problem: Exact and Heuristic Approaches
Disselnmeyer, Max
Bömer, Thomas
Dörr, Laura
Amberg, Bastian
Meyer, Anne
Robotics
Artificial Intelligence
Multiagent Systems
Optimization and Control
90B06, 90C11, 90C59, 68T40
I.2.9; I.2.11; I.2.8; G.1.6
Buffer zones are essential in production systems to decouple sequential processes. In dense floor storage environments, such as space-constrained brownfield facilities, manual operation is increasingly challenged by severe labor shortages and rising operational costs. Automating these zones requires solving the Buffer Storage, Retrieval, and Reshuffling Problem (BSRRP). While previous work has addressed scenarios where the focus is limited to reshuffling and retrieving a fixed set of items, real-world manufacturing necessitates an adaptive approach that also incorporates arriving unit loads. This paper introduces the Multi-AMR BSRRP, coordinating a robot fleet to manage concurrent reshuffling, alongside time-windowed storage and retrieval tasks, within a shared floor area. We formulate a Binary Integer Programming (IP) model to obtain exact solutions for benchmarking purposes. As the problem is NP-hard, rendering exact methods computationally intractable for industrial scales, we propose a hierarchical heuristic. This approach decomposes the problem into an A* search for task-level sequence planning of unit load placements, and a Constraint Programming (CP) approach for multi-robot coordination and scheduling. Experiments demonstrate orders-of-magnitude computation time reductions compared to the exact formulation. These results confirm the heuristic's viability as responsive control logic for high-density production environments.
title The Multi-AMR Buffer Storage, Retrieval, and Reshuffling Problem: Exact and Heuristic Approaches
topic Robotics
Artificial Intelligence
Multiagent Systems
Optimization and Control
90B06, 90C11, 90C59, 68T40
I.2.9; I.2.11; I.2.8; G.1.6
url https://arxiv.org/abs/2603.26542