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Main Authors: Tong, Vivian, Zhang, Hannah, Del Gaudio, Jacopo, Mingard, Ken, Gholinia, Ali
Format: Preprint
Published: 2026
Subjects:
Online Access:https://arxiv.org/abs/2605.28852
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author Tong, Vivian
Zhang, Hannah
Del Gaudio, Jacopo
Mingard, Ken
Gholinia, Ali
author_facet Tong, Vivian
Zhang, Hannah
Del Gaudio, Jacopo
Mingard, Ken
Gholinia, Ali
contents Additively manufactured (AM) alloys have heterogeneous microstructures with broad grain size distributions and highly anisotropic and/or non-convex grain shapes. AM components can have complex geometries and porosity which may affect the local microstructure. Currently there is no electron backscatter diffraction (EBSD)-based grain size measurement standard suitable for typical AM materials. An interlaboratory comparison study was conducted to find out what grain size metrics and summary statistics are currently used to describe average grain size. Participants were asked to measure and report the average grain size from the same EBSD map dataset. Detailed reports have been published in Reference [1]. Based on these results, we have tested and propose recommendations for a new standard for measuring average grain size in AM materials. The present work demonstrates the suitability and limitations of the proposal across several different Ni and Al AM components.
format Preprint
id arxiv_https___arxiv_org_abs_2605_28852
institution arXiv
publishDate 2026
record_format arxiv
spellingShingle Towards standardisation of average grain size measurement of additively manufactured microstructures using EBSD
Tong, Vivian
Zhang, Hannah
Del Gaudio, Jacopo
Mingard, Ken
Gholinia, Ali
Applied Physics
Materials Science
Additively manufactured (AM) alloys have heterogeneous microstructures with broad grain size distributions and highly anisotropic and/or non-convex grain shapes. AM components can have complex geometries and porosity which may affect the local microstructure. Currently there is no electron backscatter diffraction (EBSD)-based grain size measurement standard suitable for typical AM materials. An interlaboratory comparison study was conducted to find out what grain size metrics and summary statistics are currently used to describe average grain size. Participants were asked to measure and report the average grain size from the same EBSD map dataset. Detailed reports have been published in Reference [1]. Based on these results, we have tested and propose recommendations for a new standard for measuring average grain size in AM materials. The present work demonstrates the suitability and limitations of the proposal across several different Ni and Al AM components.
title Towards standardisation of average grain size measurement of additively manufactured microstructures using EBSD
topic Applied Physics
Materials Science
url https://arxiv.org/abs/2605.28852