Effect of Heat Transfer and Cooling Behavior on Opacity of Injection Molded Polyethylene Terephthalate (PET)

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Auteurs principaux: D. Kamala Nathan, K. Narayan Prabhu
Format: Artículo Open Access
Publié: Wiley 2025
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author D. Kamala Nathan
K. Narayan Prabhu
author_facet D. Kamala Nathan
K. Narayan Prabhu
D. Kamala Nathan
K. Narayan Prabhu
collection Wiley Open Access
contents Effect of Heat Transfer and Cooling Behavior on Opacity of Injection Molded Polyethylene Terephthalate (PET) D. Kamala Nathan K. Narayan Prabhu Journal of Applied Polymer Science ABSTRACTA hand‐operated injection molding machine was designed to investigate the effect of cooling behavior on the opacity of Polyethylene Terephthalate (PET). The study examined the effect of sample thickness, ranging from 0.5 to 3 mm, on the % transmission of molded samples. At a melt injection temperature of 280°C, reductions in % transmission for UV (365 nm), visible (560 nm), and IR (950 nm) regions were 43.8%, 19.9%, and 20%, respectively, in the steel mold. At 260°C, the corresponding reductions were higher, at 86.7%, 63.3%, and 40%. Copper and stainless steel molds were used to assess the effect of mold material on cooling behavior and heat flux transients. A faster heat extraction obtained with the copper mold resulted in a higher peak heat flux (135.2 kW m−2) than that for the stainless steel (55.3 kW m−2). Rapid cooling of the samples in the copper mold with a solidification time of 2.2 s resulted in high transmission values. In contrast, the longer solidification time of 4.4 s in the stainless steel mold promoted crystallization, significantly reducing the transparency of the molded components across all wavelength regions. No significant difference exists between the heat flux transients estimated at different melt injection temperatures. The study suggested that variation in the cooling rate during polymer processing significantly affects the transparency of the polymer. 10.1002/app.57049 http://onlinelibrary.wiley.com/termsAndConditions#vor
doi_str_mv 10.1002/app.57049
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id wiley_oa_10_1002_app_57049
institution Wiley Open Access
license_str_mv http://onlinelibrary.wiley.com/termsAndConditions#vor
publishDate 2025
publisher Wiley
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spellingShingle Effect of Heat Transfer and Cooling Behavior on Opacity of Injection Molded Polyethylene Terephthalate (PET)
D. Kamala Nathan
K. Narayan Prabhu
Journal of Applied Polymer Science
Effect of Heat Transfer and Cooling Behavior on Opacity of Injection Molded Polyethylene Terephthalate (PET) D. Kamala Nathan K. Narayan Prabhu Journal of Applied Polymer Science ABSTRACTA hand‐operated injection molding machine was designed to investigate the effect of cooling behavior on the opacity of Polyethylene Terephthalate (PET). The study examined the effect of sample thickness, ranging from 0.5 to 3 mm, on the % transmission of molded samples. At a melt injection temperature of 280°C, reductions in % transmission for UV (365 nm), visible (560 nm), and IR (950 nm) regions were 43.8%, 19.9%, and 20%, respectively, in the steel mold. At 260°C, the corresponding reductions were higher, at 86.7%, 63.3%, and 40%. Copper and stainless steel molds were used to assess the effect of mold material on cooling behavior and heat flux transients. A faster heat extraction obtained with the copper mold resulted in a higher peak heat flux (135.2 kW m−2) than that for the stainless steel (55.3 kW m−2). Rapid cooling of the samples in the copper mold with a solidification time of 2.2 s resulted in high transmission values. In contrast, the longer solidification time of 4.4 s in the stainless steel mold promoted crystallization, significantly reducing the transparency of the molded components across all wavelength regions. No significant difference exists between the heat flux transients estimated at different melt injection temperatures. The study suggested that variation in the cooling rate during polymer processing significantly affects the transparency of the polymer. 10.1002/app.57049 http://onlinelibrary.wiley.com/termsAndConditions#vor
title Effect of Heat Transfer and Cooling Behavior on Opacity of Injection Molded Polyethylene Terephthalate (PET)
topic Journal of Applied Polymer Science
url https://onlinelibrary.wiley.com/doi/10.1002/app.57049