Benchmarking Laboratory‐Scale Fabrication and Testing of Membrane Electrode Assemblies for Fuel Cells: Catalysts and Functional Additives

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Autori principali: Xinshan Yu, Qing Long, Yifan Gao, Wei Li, Tongtao Li, Angang Dong, Hongyuan Sheng
Natura: Artículo Open Access
Pubblicazione: Wiley 2026
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author Xinshan Yu
Qing Long
Yifan Gao
Wei Li
Tongtao Li
Angang Dong
Hongyuan Sheng
author_facet Xinshan Yu
Qing Long
Yifan Gao
Wei Li
Tongtao Li
Angang Dong
Hongyuan Sheng
Xinshan Yu
Qing Long
Yifan Gao
Wei Li
Tongtao Li
Angang Dong
Hongyuan Sheng
collection Wiley Open Access
contents Benchmarking Laboratory‐Scale Fabrication and Testing of Membrane Electrode Assemblies for Fuel Cells: Catalysts and Functional Additives Xinshan Yu Qing Long Yifan Gao Wei Li Tongtao Li Angang Dong Hongyuan Sheng ChemCatChem ABSTRACT Reliable and reproducible membrane electrode assembly (MEA) benchmarking is critical for meaningful evaluation of proton exchange membrane fuel cell (PEMFC) performance, yet laboratory‐scale MEA fabrication and testing remain highly sensitive to experimental variables that are often insufficiently detailed in literature reports. Here, we present transparent methodologies for trustworthy MEA benchmarking and systematically assess how key MEA fabrication and testing parameters influence PEMFC performance. We demonstrate consistent fabrication of catalyst‐coated membranes implemented in an automated direct ink‐spraying setup and establish calibrated X‐ray fluorescence analysis for accurate determination of actual catalyst loadings. Different gas diffusion media and cathode catalysts strongly affected mass transport and O 2 reduction kinetics, respectively, whereas the effects of anode catalysts were minor. Incorporating molecular additives such as cyclohexanol and β‐cyclodextrin in a Pt 3 Co intermetallic cathode layer markedly improved O 2 mass transport without compromising O 2 reduction kinetics, yet device durability was not enhanced by these additives even with the presence of a CeO 2 radical scavenger. Hot‐pressing did not necessarily improve device performance and could induce unintended losses, and polarization curve scan direction appreciably influenced the extracted kinetic metrics of Pt‐based catalysts. This work provides practical guidelines for standardized, reproducible, and comparable evaluations of electrocatalysts and functional additives in PEMFCs. 10.1002/cctc.70813 http://onlinelibrary.wiley.com/termsAndConditions#vor
doi_str_mv 10.1002/cctc.70813
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id wiley_oa_10_1002_cctc_70813
institution Wiley Open Access
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publishDate 2026
publisher Wiley
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spellingShingle Benchmarking Laboratory‐Scale Fabrication and Testing of Membrane Electrode Assemblies for Fuel Cells: Catalysts and Functional Additives
Xinshan Yu
Qing Long
Yifan Gao
Wei Li
Tongtao Li
Angang Dong
Hongyuan Sheng
ChemCatChem
Benchmarking Laboratory‐Scale Fabrication and Testing of Membrane Electrode Assemblies for Fuel Cells: Catalysts and Functional Additives Xinshan Yu Qing Long Yifan Gao Wei Li Tongtao Li Angang Dong Hongyuan Sheng ChemCatChem ABSTRACT Reliable and reproducible membrane electrode assembly (MEA) benchmarking is critical for meaningful evaluation of proton exchange membrane fuel cell (PEMFC) performance, yet laboratory‐scale MEA fabrication and testing remain highly sensitive to experimental variables that are often insufficiently detailed in literature reports. Here, we present transparent methodologies for trustworthy MEA benchmarking and systematically assess how key MEA fabrication and testing parameters influence PEMFC performance. We demonstrate consistent fabrication of catalyst‐coated membranes implemented in an automated direct ink‐spraying setup and establish calibrated X‐ray fluorescence analysis for accurate determination of actual catalyst loadings. Different gas diffusion media and cathode catalysts strongly affected mass transport and O 2 reduction kinetics, respectively, whereas the effects of anode catalysts were minor. Incorporating molecular additives such as cyclohexanol and β‐cyclodextrin in a Pt 3 Co intermetallic cathode layer markedly improved O 2 mass transport without compromising O 2 reduction kinetics, yet device durability was not enhanced by these additives even with the presence of a CeO 2 radical scavenger. Hot‐pressing did not necessarily improve device performance and could induce unintended losses, and polarization curve scan direction appreciably influenced the extracted kinetic metrics of Pt‐based catalysts. This work provides practical guidelines for standardized, reproducible, and comparable evaluations of electrocatalysts and functional additives in PEMFCs. 10.1002/cctc.70813 http://onlinelibrary.wiley.com/termsAndConditions#vor
title Benchmarking Laboratory‐Scale Fabrication and Testing of Membrane Electrode Assemblies for Fuel Cells: Catalysts and Functional Additives
topic ChemCatChem
url https://chemistry-europe.onlinelibrary.wiley.com/doi/10.1002/cctc.70813