Scalable thermal interface materials with close‐packed structure and high through‐plane thermal conductivity

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Main Authors: Chang‐Ping Feng, Jin‐Chao Ji, Shao‐Cun Xu, Lei Hou, Gong‐Peng Cui, Hong‐Bo Lan, Fang Wei, Jie Yang, Wei Yang
Format: Artículo Open Access
Published: Wiley 2025
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author Chang‐Ping Feng
Jin‐Chao Ji
Shao‐Cun Xu
Lei Hou
Gong‐Peng Cui
Hong‐Bo Lan
Fang Wei
Jie Yang
Wei Yang
author_facet Chang‐Ping Feng
Jin‐Chao Ji
Shao‐Cun Xu
Lei Hou
Gong‐Peng Cui
Hong‐Bo Lan
Fang Wei
Jie Yang
Wei Yang
Chang‐Ping Feng
Jin‐Chao Ji
Shao‐Cun Xu
Lei Hou
Gong‐Peng Cui
Hong‐Bo Lan
Fang Wei
Jie Yang
Wei Yang
collection Wiley Open Access
contents Scalable thermal interface materials with close‐packed structure and high through‐plane thermal conductivity Chang‐Ping Feng Jin‐Chao Ji Shao‐Cun Xu Lei Hou Gong‐Peng Cui Hong‐Bo Lan Fang Wei Jie Yang Wei Yang Polymer Composites AbstractNow, composite films exhibiting high in‐plane thermal conductivity have received considerable attention as potential thermal interface materials. However, for real‐world thermal management applications, there is a growing need for soft TIMs with higher through‐plane thermal conductivity. This study is centered on the fabrication of flexible composite film materials with a densely packed filler arrangement using a mass‐producible melt‐processing technique. The composite film is composed of PW/POE as the matrix, spherical Al2O3 as the filler, incorporates high thermal conductivity two‐dimensional fillers BN or GNPs, with graphene nanoplatelets (GNPS) enveloping the surface of the Al2O3 particles to create a closely integrated structure with excellent structural stability. The resulting flexible composite film demonstrates a through‐plane thermal conductivity of 9.24 W/mK and a minimal contact thermal resistance of 2.83 × 10−4 m2·K/W, alongside remarkable flexibility characterized by a low Young's modulus of 0.2 MPa. Experimental demonstrations indicate the robust thermal management potential of the developed composite film, positioning it as a promising solution for advanced electronic packaging technologies.Highlights The resulting films material has an ideal heat transfer structure. The films exhibit high thermal conductivity and isotropic properties. The films demonstrate outstanding flexibility and sturdy mechanical properties. Higher thermal conductivity does not necessarily improve heat dissipation. 10.1002/pc.29613 http://onlinelibrary.wiley.com/termsAndConditions#vor
doi_str_mv 10.1002/pc.29613
format Artículo Open Access
id wiley_oa_10_1002_pc_29613
institution Wiley Open Access
license_str_mv http://onlinelibrary.wiley.com/termsAndConditions#vor
publishDate 2025
publisher Wiley
record_format wiley_oa
spellingShingle Scalable thermal interface materials with close‐packed structure and high through‐plane thermal conductivity
Chang‐Ping Feng
Jin‐Chao Ji
Shao‐Cun Xu
Lei Hou
Gong‐Peng Cui
Hong‐Bo Lan
Fang Wei
Jie Yang
Wei Yang
Polymer Composites
Scalable thermal interface materials with close‐packed structure and high through‐plane thermal conductivity Chang‐Ping Feng Jin‐Chao Ji Shao‐Cun Xu Lei Hou Gong‐Peng Cui Hong‐Bo Lan Fang Wei Jie Yang Wei Yang Polymer Composites AbstractNow, composite films exhibiting high in‐plane thermal conductivity have received considerable attention as potential thermal interface materials. However, for real‐world thermal management applications, there is a growing need for soft TIMs with higher through‐plane thermal conductivity. This study is centered on the fabrication of flexible composite film materials with a densely packed filler arrangement using a mass‐producible melt‐processing technique. The composite film is composed of PW/POE as the matrix, spherical Al2O3 as the filler, incorporates high thermal conductivity two‐dimensional fillers BN or GNPs, with graphene nanoplatelets (GNPS) enveloping the surface of the Al2O3 particles to create a closely integrated structure with excellent structural stability. The resulting flexible composite film demonstrates a through‐plane thermal conductivity of 9.24 W/mK and a minimal contact thermal resistance of 2.83 × 10−4 m2·K/W, alongside remarkable flexibility characterized by a low Young's modulus of 0.2 MPa. Experimental demonstrations indicate the robust thermal management potential of the developed composite film, positioning it as a promising solution for advanced electronic packaging technologies.Highlights The resulting films material has an ideal heat transfer structure. The films exhibit high thermal conductivity and isotropic properties. The films demonstrate outstanding flexibility and sturdy mechanical properties. Higher thermal conductivity does not necessarily improve heat dissipation. 10.1002/pc.29613 http://onlinelibrary.wiley.com/termsAndConditions#vor
title Scalable thermal interface materials with close‐packed structure and high through‐plane thermal conductivity
topic Polymer Composites
url https://4spepublications.onlinelibrary.wiley.com/doi/10.1002/pc.29613