Coating‐Assisted Stress Regulation for Machining of CFRP and Micro‐Damage Evolution With Different Fiber Orientations

Fuente: Wiley Open Access
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Autori principali: Haiyan Wang, Kun Duan, Xiuping Shao, Zihao Zuo
Natura: Artículo Open Access
Pubblicazione: Wiley 2026
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author Haiyan Wang
Kun Duan
Xiuping Shao
Zihao Zuo
author_facet Haiyan Wang
Kun Duan
Xiuping Shao
Zihao Zuo
Haiyan Wang
Kun Duan
Xiuping Shao
Zihao Zuo
collection Wiley Open Access
contents Coating‐Assisted Stress Regulation for Machining of CFRP and Micro‐Damage Evolution With Different Fiber Orientations Haiyan Wang Kun Duan Xiuping Shao Zihao Zuo Polymer Composites ABSTRACT Carbon fiber reinforced polymers (CFRP) are prone to severe heterogeneous deformation and damage during machining due to their inherent anisotropy, which constrains high‐precision manufacturing. Moreover, the dynamic evolution mechanism of cutting stresses under different fiber orientations remains unclear. So this study focuses on analyzing the dynamic reconstruction mechanism of cutting stress in coated CFRP (CC) and coating‐free CFRP (CFC) across various fiber orientations. Cutting experiments are first performed to analyze the surface quality of CFRP, then a three‐dimensional microscopic finite element model is established, which accurately distinguishes the constitutive behaviors of the fiber, matrix, interface, and epoxy coating; simulation and experimental results of surface damage morphologies at different ply angles were compared. Subsequently, cutting stress distribution and damage depth are further investigated. The results show that the epoxy coating can effectively improve the CFRP machining quality, mitigate matrix failure and brittle fiber fracture, and regulate the cutting stress to reduce the damage depth. This study reveals the physical mechanism of the epoxy coating, realizing the active regulation of CFRP machining through stress reconstruction, and provides novel theoretical insights and methodological support for the optimization of component‐specific CFRP machining with coating control. 10.1002/pc.71202 http://onlinelibrary.wiley.com/termsAndConditions#vor
doi_str_mv 10.1002/pc.71202
format Artículo Open Access
id wiley_oa_10_1002_pc_71202
institution Wiley Open Access
license_str_mv http://onlinelibrary.wiley.com/termsAndConditions#vor
publishDate 2026
publisher Wiley
record_format wiley_oa
spellingShingle Coating‐Assisted Stress Regulation for Machining of CFRP and Micro‐Damage Evolution With Different Fiber Orientations
Haiyan Wang
Kun Duan
Xiuping Shao
Zihao Zuo
Polymer Composites
Coating‐Assisted Stress Regulation for Machining of CFRP and Micro‐Damage Evolution With Different Fiber Orientations Haiyan Wang Kun Duan Xiuping Shao Zihao Zuo Polymer Composites ABSTRACT Carbon fiber reinforced polymers (CFRP) are prone to severe heterogeneous deformation and damage during machining due to their inherent anisotropy, which constrains high‐precision manufacturing. Moreover, the dynamic evolution mechanism of cutting stresses under different fiber orientations remains unclear. So this study focuses on analyzing the dynamic reconstruction mechanism of cutting stress in coated CFRP (CC) and coating‐free CFRP (CFC) across various fiber orientations. Cutting experiments are first performed to analyze the surface quality of CFRP, then a three‐dimensional microscopic finite element model is established, which accurately distinguishes the constitutive behaviors of the fiber, matrix, interface, and epoxy coating; simulation and experimental results of surface damage morphologies at different ply angles were compared. Subsequently, cutting stress distribution and damage depth are further investigated. The results show that the epoxy coating can effectively improve the CFRP machining quality, mitigate matrix failure and brittle fiber fracture, and regulate the cutting stress to reduce the damage depth. This study reveals the physical mechanism of the epoxy coating, realizing the active regulation of CFRP machining through stress reconstruction, and provides novel theoretical insights and methodological support for the optimization of component‐specific CFRP machining with coating control. 10.1002/pc.71202 http://onlinelibrary.wiley.com/termsAndConditions#vor
title Coating‐Assisted Stress Regulation for Machining of CFRP and Micro‐Damage Evolution With Different Fiber Orientations
topic Polymer Composites
url https://4spepublications.onlinelibrary.wiley.com/doi/10.1002/pc.71202