AI-Powered Anomaly Detection in Industrial IoT (IIoT) for Manufacturing Optimization

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Autor principal: Nirup Kumar Reddy Pothireddy
Formato: Recurso digital
Publicado: Zenodo 2022
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author Nirup Kumar Reddy Pothireddy
author_facet Nirup Kumar Reddy Pothireddy
contents <p><span lang="EN-US">The Industrial Internet of Things (IIoT) has changed manufacturing by allowing real-time monitoring of production lines and equipment efficiencies. However, sudden failures, factory slowdowns, and supply chain disruptions still undermine the operational stability. Traditional rule-based anomaly detection methods may create false positives and have no adaptability. In this study, an AI-powered anomaly detection system has been developed that integrates unsupervised learning (k-Means, DBSCAN) along with reinforcement learning to detect deviations in machine behaviors and processes.</span></p> <p><span lang="EN-US">The introduced model employs advanced analytics on IoT sensor data to then discover anomalies and optimize maintenance schedules through a recommendation engine. The authors experimented to prove significant reductions in 37% of downtime and 28% in maintenance costs, thus ensuring improved predictive maintenance and better operational efficiency. A case study further validates this research by discussing application to real-world problems. </span></p> <p><span lang="EN-US">Although it is effective, areas of improvement yet arise, like the issue of data quality and computational scalability. Further research will concentrate on improving the integration of deep learning and edge computing for real-time decision-making. The developed AI-driven self-adapting solution on the IIoT environment thus contributes to smart manufacturing.</span></p>
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publishDate 2022
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spellingShingle AI-Powered Anomaly Detection in Industrial IoT (IIoT) for Manufacturing Optimization
Nirup Kumar Reddy Pothireddy
anomaly detection
machine learning
unsupervised learning
predictive maintenance
manufacturing optimization
<p><span lang="EN-US">The Industrial Internet of Things (IIoT) has changed manufacturing by allowing real-time monitoring of production lines and equipment efficiencies. However, sudden failures, factory slowdowns, and supply chain disruptions still undermine the operational stability. Traditional rule-based anomaly detection methods may create false positives and have no adaptability. In this study, an AI-powered anomaly detection system has been developed that integrates unsupervised learning (k-Means, DBSCAN) along with reinforcement learning to detect deviations in machine behaviors and processes.</span></p> <p><span lang="EN-US">The introduced model employs advanced analytics on IoT sensor data to then discover anomalies and optimize maintenance schedules through a recommendation engine. The authors experimented to prove significant reductions in 37% of downtime and 28% in maintenance costs, thus ensuring improved predictive maintenance and better operational efficiency. A case study further validates this research by discussing application to real-world problems. </span></p> <p><span lang="EN-US">Although it is effective, areas of improvement yet arise, like the issue of data quality and computational scalability. Further research will concentrate on improving the integration of deep learning and edge computing for real-time decision-making. The developed AI-driven self-adapting solution on the IIoT environment thus contributes to smart manufacturing.</span></p>
title AI-Powered Anomaly Detection in Industrial IoT (IIoT) for Manufacturing Optimization
topic anomaly detection
machine learning
unsupervised learning
predictive maintenance
manufacturing optimization
url https://doi.org/10.5281/zenodo.15202042