"Synthetic Green Sand Process Dataset: Sand Temperature, Water Addition, Compactibility, and Mould Breakage"

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1. Verfasser: Dr.Manik Sadashiv Sonawane, Dr.Manik Sadashiv Sonawane
Format: Recurso digital
Sprache:Englisch
Veröffentlicht: Zenodo 2025
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author Dr.Manik Sadashiv Sonawane, Dr.Manik Sadashiv Sonawane
author_facet Dr.Manik Sadashiv Sonawane, Dr.Manik Sadashiv Sonawane
contents <p>This dataset is a <strong>synthetic green sand process dataset</strong> created for research, teaching, and modeling in foundry engineering. It simulates 1,500 foundry sand mixer batches with key process variables such as sand temperature, ambient humidity, return sand moisture, water addition, clay and additive percentages, and transfer points. Control outputs include compactibility, permeability, green compression strength, and mold hardness. Quality outcomes are represented through mould breakage events, breakage reasons, and indicative casting defect counts (burn-on and rat tails).</p> <p>The dataset reflects <strong>realistic industrial behavior</strong> of green sand systems, including the relationships between water addition, compactibility, and sand temperature, modeled from standard foundry practice. Since it is synthetic, it can be freely used for <strong>statistical process control, Six Sigma studies, machine learning applications, or teaching of foundry process optimization</strong> without confidentiality concerns.</p>
format Recurso digital
id zenodo_https___doi_org_10_5281_zenodo_17034253
institution Zenodo
language eng
publishDate 2025
publisher Zenodo
record_format zenodo
spellingShingle "Synthetic Green Sand Process Dataset: Sand Temperature, Water Addition, Compactibility, and Mould Breakage"
Dr.Manik Sadashiv Sonawane, Dr.Manik Sadashiv Sonawane
Foundry, Green sand, Sand temperature, Water addition, Compactibility, Mould breakage, Permeability, Green compression strength, Casting defects, Synthetic dataset
<p>This dataset is a <strong>synthetic green sand process dataset</strong> created for research, teaching, and modeling in foundry engineering. It simulates 1,500 foundry sand mixer batches with key process variables such as sand temperature, ambient humidity, return sand moisture, water addition, clay and additive percentages, and transfer points. Control outputs include compactibility, permeability, green compression strength, and mold hardness. Quality outcomes are represented through mould breakage events, breakage reasons, and indicative casting defect counts (burn-on and rat tails).</p> <p>The dataset reflects <strong>realistic industrial behavior</strong> of green sand systems, including the relationships between water addition, compactibility, and sand temperature, modeled from standard foundry practice. Since it is synthetic, it can be freely used for <strong>statistical process control, Six Sigma studies, machine learning applications, or teaching of foundry process optimization</strong> without confidentiality concerns.</p>
title "Synthetic Green Sand Process Dataset: Sand Temperature, Water Addition, Compactibility, and Mould Breakage"
topic Foundry, Green sand, Sand temperature, Water addition, Compactibility, Mould breakage, Permeability, Green compression strength, Casting defects, Synthetic dataset
url https://doi.org/10.5281/zenodo.17034253