Mission Profile Robustness of PCM Thermal Management for Microsatellites

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Main Author: İzgi, Burak
Format: Recurso digital
Published: Zenodo 2026
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author İzgi, Burak
author_facet İzgi, Burak
contents <p>Thermal control is a critical design driver for microsatellite reliability. Optimization of Phase Change Materials (PCM) as a passive thermal management solution in microsatellites is usually based on a single, nominal operational point in time and a fixed heat load. This study goes one step beyond this common approach and investigates how robust optimized PCM-filler configurations remain in the face of a wide range of different operational scenarios. To this end, we conducted a parametric study using an established analytical model, systematically varying heat loads (15W, 25W, 35W) and pulse durations (20, 40, 60 min). Our main objective was to determine the minimum system mass and volume required to maintain the maximum component temperature at 50 °C for each scenario. The results conclusively demonstrate that the “best” material choice is not a fixed truth, but rather strongly dependent on the mission profile. Mapping the operational space showed that Glycerol-based configurations are ideal for a wide range of medium-to-hard scenarios. However, under the most challenging, high-energy conditions, we observed that the optimally balanced design shifts towards PlusICE-based systems, indicating a critical material selection transition based on mission demands. This study provides satellite designers with a quantitative framework to go beyond a single design point and select truly robust and reliable thermal solutions for the entire operational envelope of a mission.</p>
format Recurso digital
id zenodo_https___doi_org_10_5281_zenodo_18626173
institution Zenodo
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publishDate 2026
publisher Zenodo
record_format zenodo
spellingShingle Mission Profile Robustness of PCM Thermal Management for Microsatellites
İzgi, Burak
microsatellite thermal control, Phase Change Material (PCM), robustness analysis, parametric study, mission profile
<p>Thermal control is a critical design driver for microsatellite reliability. Optimization of Phase Change Materials (PCM) as a passive thermal management solution in microsatellites is usually based on a single, nominal operational point in time and a fixed heat load. This study goes one step beyond this common approach and investigates how robust optimized PCM-filler configurations remain in the face of a wide range of different operational scenarios. To this end, we conducted a parametric study using an established analytical model, systematically varying heat loads (15W, 25W, 35W) and pulse durations (20, 40, 60 min). Our main objective was to determine the minimum system mass and volume required to maintain the maximum component temperature at 50 °C for each scenario. The results conclusively demonstrate that the “best” material choice is not a fixed truth, but rather strongly dependent on the mission profile. Mapping the operational space showed that Glycerol-based configurations are ideal for a wide range of medium-to-hard scenarios. However, under the most challenging, high-energy conditions, we observed that the optimally balanced design shifts towards PlusICE-based systems, indicating a critical material selection transition based on mission demands. This study provides satellite designers with a quantitative framework to go beyond a single design point and select truly robust and reliable thermal solutions for the entire operational envelope of a mission.</p>
title Mission Profile Robustness of PCM Thermal Management for Microsatellites
topic microsatellite thermal control, Phase Change Material (PCM), robustness analysis, parametric study, mission profile
url https://doi.org/10.5281/zenodo.18626173