Data for a publication - Pulse-Driven Surface Hardening and Advanced Electrospark Alloying for Maritime Applications

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Autori principali: Melnyk, Oleksiy, Onishchenko, Oleg, Kurdiuk, Serhii, Bulgakov, Mykola, Oleksij, Fomin, Píštěk, Václav, Kučera, Pavel
Natura: Recurso digital
Lingua:inglese
Pubblicazione: Zenodo 2025
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author Melnyk, Oleksiy
Onishchenko, Oleg
Kurdiuk, Serhii
Bulgakov, Mykola
Oleksij, Fomin
Píštěk, Václav
Kučera, Pavel
author_facet Melnyk, Oleksiy
Onishchenko, Oleg
Kurdiuk, Serhii
Bulgakov, Mykola
Oleksij, Fomin
Píštěk, Václav
Kučera, Pavel
contents <p><span>This study examines advanced electrospark alloying (ESA) as a pulse-driven surface hardening technique for marine engineering components operating in corrosive and abrasive environments. Coatings were deposited using cobalt-based (Stellite 6), nickel-based (NiCrBSi), titanium-based (VT1-0), and boron-based (B4C) electrodes, with pulse energies of 0.2–0.5 J, discharge frequencies of 100–200 Hz, electrode feed rates of 5–8 mm/min, applied loads of 15–20 N, and treatment durations of 40–60 s. The effects of processing parameters on coating microstructure, adhesion strength, microhardness, corrosion resistance, and wear behaviour were systematically evaluated. ESA treatments increased microhardness by 35–48% and adhesion strength by 22–30%, while reducing the corrosion rate from 0.043 mm/year to 0.025–0.027 mm/year and lowering wear volume loss by 40–47%. Compared with high-velocity oxy-fuel (HVOF) spraying and laser hardening, ESA achieved 37–58% lower energy consumption and 40–70% lower CO2 emissions. These findings highlight ESA as an energy-efficient and environmentally sustainable option for on-site maintenance and modernisation of maritime equipment.</span></p>
format Recurso digital
id zenodo_https___doi_org_10_5281_zenodo_18630111
institution Zenodo
language eng
publishDate 2025
publisher Zenodo
record_format zenodo
spellingShingle Data for a publication - Pulse-Driven Surface Hardening and Advanced Electrospark Alloying for Maritime Applications
Melnyk, Oleksiy
Onishchenko, Oleg
Kurdiuk, Serhii
Bulgakov, Mykola
Oleksij, Fomin
Píštěk, Václav
Kučera, Pavel
Maritime transport
marine engineering
equipment modernisation
on-site maintenance
electrospark alloying
marine components
wear-resistant coatings
corrosion resistance
pulse parameters
structural steel
adhesion
localised heating
ship repair
sustainable shipping
<p><span>This study examines advanced electrospark alloying (ESA) as a pulse-driven surface hardening technique for marine engineering components operating in corrosive and abrasive environments. Coatings were deposited using cobalt-based (Stellite 6), nickel-based (NiCrBSi), titanium-based (VT1-0), and boron-based (B4C) electrodes, with pulse energies of 0.2–0.5 J, discharge frequencies of 100–200 Hz, electrode feed rates of 5–8 mm/min, applied loads of 15–20 N, and treatment durations of 40–60 s. The effects of processing parameters on coating microstructure, adhesion strength, microhardness, corrosion resistance, and wear behaviour were systematically evaluated. ESA treatments increased microhardness by 35–48% and adhesion strength by 22–30%, while reducing the corrosion rate from 0.043 mm/year to 0.025–0.027 mm/year and lowering wear volume loss by 40–47%. Compared with high-velocity oxy-fuel (HVOF) spraying and laser hardening, ESA achieved 37–58% lower energy consumption and 40–70% lower CO2 emissions. These findings highlight ESA as an energy-efficient and environmentally sustainable option for on-site maintenance and modernisation of maritime equipment.</span></p>
title Data for a publication - Pulse-Driven Surface Hardening and Advanced Electrospark Alloying for Maritime Applications
topic Maritime transport
marine engineering
equipment modernisation
on-site maintenance
electrospark alloying
marine components
wear-resistant coatings
corrosion resistance
pulse parameters
structural steel
adhesion
localised heating
ship repair
sustainable shipping
url https://doi.org/10.5281/zenodo.18630111