Electrodischarge and electrochemical grinding of special materials

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Autores principales: Ruszaj, Adam, Cygnar, Mariusz, Furyk-Grabowska, Karolina, Grabowski, Marcin
Formato: Recurso digital
Lenguaje:inglés
Publicado: Zenodo 2022
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author Ruszaj, Adam
Cygnar, Mariusz
Furyk-Grabowska, Karolina
Grabowski, Marcin
author_facet Ruszaj, Adam
Cygnar, Mariusz
Furyk-Grabowska, Karolina
Grabowski, Marcin
contents <p>In Electrochemical Machining (ECM), material is removed “atom by atom” as the result of an electrochemical dissolution process. Under optimal parameters for this process the tool has no wear and the quality of the surface layer, metal removal rate and accuracy are satisfactory for special application in the automotive or aerospace industries. However, ECM has also some limitations connected with electrolyte flow through interelectrode gap, machined surface passivation phenomena or heat and hydrogen generation, quick temperature increase and high probability of electrical discharges and difficulties with machining composite materials. In Electrodischarge Machining (EDM), material from workpiece is removed during electrical discharges occurring in the machining area as a result of material melting, evaporating and sometimes breaking as a result of high internal stresses. This way of material removal introduces significant changes in surface layer properties and reaching a satisfactory surface layer roughness and high accuracy is possible only for a rather small metal removal rate. In order to overcome the above-mentioned problems, some hybrid abrasive ECM and EDM processes have been worked out and successfully applied in industry. Here, some results from the authors’ own research, industrial applications and data from the literature are presented.</p>
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id zenodo_https___doi_org_10_5281_zenodo_19660567
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language eng
publishDate 2022
publisher Zenodo
record_format zenodo
spellingShingle Electrodischarge and electrochemical grinding of special materials
Ruszaj, Adam
Cygnar, Mariusz
Furyk-Grabowska, Karolina
Grabowski, Marcin
electrodischarge machining
EDM
electrochemical machining
ECM
hybrid electrodischarge grinding
AEDM
hybrid electrochemical grinding
AECM
surface layer properties
obróbka elektroerozyjna
obróbka elektrochemiczna
obróbka hybrydowa-szlifowanie elektroerozyjne
obróbka hybrydowa-szlifowanie elektrochemiczne
właściwości warstwy wierzchniej
<p>In Electrochemical Machining (ECM), material is removed “atom by atom” as the result of an electrochemical dissolution process. Under optimal parameters for this process the tool has no wear and the quality of the surface layer, metal removal rate and accuracy are satisfactory for special application in the automotive or aerospace industries. However, ECM has also some limitations connected with electrolyte flow through interelectrode gap, machined surface passivation phenomena or heat and hydrogen generation, quick temperature increase and high probability of electrical discharges and difficulties with machining composite materials. In Electrodischarge Machining (EDM), material from workpiece is removed during electrical discharges occurring in the machining area as a result of material melting, evaporating and sometimes breaking as a result of high internal stresses. This way of material removal introduces significant changes in surface layer properties and reaching a satisfactory surface layer roughness and high accuracy is possible only for a rather small metal removal rate. In order to overcome the above-mentioned problems, some hybrid abrasive ECM and EDM processes have been worked out and successfully applied in industry. Here, some results from the authors’ own research, industrial applications and data from the literature are presented.</p>
title Electrodischarge and electrochemical grinding of special materials
topic electrodischarge machining
EDM
electrochemical machining
ECM
hybrid electrodischarge grinding
AEDM
hybrid electrochemical grinding
AECM
surface layer properties
obróbka elektroerozyjna
obróbka elektrochemiczna
obróbka hybrydowa-szlifowanie elektroerozyjne
obróbka hybrydowa-szlifowanie elektrochemiczne
właściwości warstwy wierzchniej
url https://doi.org/10.5281/zenodo.19660567