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Main Authors: Li, Zhen-Ze, Fan, Hua, Wang, Lei, Zhang, Xu, Zhao, Xin-Jing, Yu, Yan-Hao, Xu, Yi-Shi, Wang, Yi, Wang, Xiao-Jie, Juodkazis, Saulius, Chen, Qi-Dai, Sun, Hong-Bo
Format: Preprint
Published: 2023
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Online Access:https://arxiv.org/abs/2308.02352
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author Li, Zhen-Ze
Fan, Hua
Wang, Lei
Zhang, Xu
Zhao, Xin-Jing
Yu, Yan-Hao
Xu, Yi-Shi
Wang, Yi
Wang, Xiao-Jie
Juodkazis, Saulius
Chen, Qi-Dai
Sun, Hong-Bo
author_facet Li, Zhen-Ze
Fan, Hua
Wang, Lei
Zhang, Xu
Zhao, Xin-Jing
Yu, Yan-Hao
Xu, Yi-Shi
Wang, Yi
Wang, Xiao-Jie
Juodkazis, Saulius
Chen, Qi-Dai
Sun, Hong-Bo
contents Laser cutting of semiconductor wafers and transparent dielectrics has become a dominant process in manufacturing industries, encompassing a wide range of applications from flat display panels to microelectronic chips. Limited by the diffraction barrier imposed on the beam width and its longitudinal extend of laser focus, a trade-off must be made between cutting accuracy and aspect ratio in conventional laser processing, with accuracy typically approaching a micron and the aspect ratio on the order of $10^2$. Herein, we propose a method to circumvent this limitation. It is based on the laser modification induced by a back-scattering interference crawling mechanism, which creates a positive feedback for homogenizing longitudinal energy deposition and lateral sub-wavelength light confinement during laser-matter interaction. Consequently, cutting width on the scale of tens of nanometers and aspect ratio $10^3 \sim 10^4$ were simultaneously achieved. We refer to this technique as ``super stealth dicing'', which is validated through numerical simulations, ensuring its broad applicability. It can be applied to various transparent functional solids, such as glass, laser crystal, ferroelectric, and semiconductor, and is elevating the precision of future advanced laser dicing, patterning, and drilling into the nanometric era.
format Preprint
id arxiv_https___arxiv_org_abs_2308_02352
institution arXiv
publishDate 2023
record_format arxiv
spellingShingle Super stealth dicing of transparent solids with nanometric precision
Li, Zhen-Ze
Fan, Hua
Wang, Lei
Zhang, Xu
Zhao, Xin-Jing
Yu, Yan-Hao
Xu, Yi-Shi
Wang, Yi
Wang, Xiao-Jie
Juodkazis, Saulius
Chen, Qi-Dai
Sun, Hong-Bo
Optics
Applied Physics
Plasma Physics
Laser cutting of semiconductor wafers and transparent dielectrics has become a dominant process in manufacturing industries, encompassing a wide range of applications from flat display panels to microelectronic chips. Limited by the diffraction barrier imposed on the beam width and its longitudinal extend of laser focus, a trade-off must be made between cutting accuracy and aspect ratio in conventional laser processing, with accuracy typically approaching a micron and the aspect ratio on the order of $10^2$. Herein, we propose a method to circumvent this limitation. It is based on the laser modification induced by a back-scattering interference crawling mechanism, which creates a positive feedback for homogenizing longitudinal energy deposition and lateral sub-wavelength light confinement during laser-matter interaction. Consequently, cutting width on the scale of tens of nanometers and aspect ratio $10^3 \sim 10^4$ were simultaneously achieved. We refer to this technique as ``super stealth dicing'', which is validated through numerical simulations, ensuring its broad applicability. It can be applied to various transparent functional solids, such as glass, laser crystal, ferroelectric, and semiconductor, and is elevating the precision of future advanced laser dicing, patterning, and drilling into the nanometric era.
title Super stealth dicing of transparent solids with nanometric precision
topic Optics
Applied Physics
Plasma Physics
url https://arxiv.org/abs/2308.02352