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Main Authors: Tregear, Ivan, Aktas, Ayhan, Baena, Ferdinando Rodriguez y
Format: Preprint
Published: 2026
Subjects:
Online Access:https://arxiv.org/abs/2605.24127
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author Tregear, Ivan
Aktas, Ayhan
Baena, Ferdinando Rodriguez y
author_facet Tregear, Ivan
Aktas, Ayhan
Baena, Ferdinando Rodriguez y
contents In robotic applications, actuators are typically designed to be stiff with minimal backlash to ensure precision and repeatability. However, this limits compliance, leading to potential damage and poor force control in uncertain environments. Series Elastic Actuation (SEA) introduces compliance to enhance disturbance rejection and enable force measurement via Hooke's Law but reduces system bandwidth. A custom Series Elastic (SE) element was retrofitted to a black-box actuator to mitigate non-linearities like backlash and static friction. Integrating the SE element enabled high-fidelity force measurements, improving force control bandwidth and performance. A torsional SE element was designed through Finite Element (FE) analysis, yielding a stiffness of 2155.4 Nm/rad. Open-loop force control bandwidth was measured for the original motor and the SEA-integrated configuration, while closed-loop bandwidth was assessed using feedback from the SEA and a commercial force sensor. The SEA module increased bandwidth from 10.32 Hz to 30.32 Hz, a 2.93X improvement. Additionally, it outperformed the commercial sensor by 7.63% despite costing 25 GBP, a fraction of the price.
format Preprint
id arxiv_https___arxiv_org_abs_2605_24127
institution arXiv
publishDate 2026
record_format arxiv
spellingShingle Investigating the Effect of a Series Elastic Actuation Retrofit to Black-Box Actuators
Tregear, Ivan
Aktas, Ayhan
Baena, Ferdinando Rodriguez y
Robotics
In robotic applications, actuators are typically designed to be stiff with minimal backlash to ensure precision and repeatability. However, this limits compliance, leading to potential damage and poor force control in uncertain environments. Series Elastic Actuation (SEA) introduces compliance to enhance disturbance rejection and enable force measurement via Hooke's Law but reduces system bandwidth. A custom Series Elastic (SE) element was retrofitted to a black-box actuator to mitigate non-linearities like backlash and static friction. Integrating the SE element enabled high-fidelity force measurements, improving force control bandwidth and performance. A torsional SE element was designed through Finite Element (FE) analysis, yielding a stiffness of 2155.4 Nm/rad. Open-loop force control bandwidth was measured for the original motor and the SEA-integrated configuration, while closed-loop bandwidth was assessed using feedback from the SEA and a commercial force sensor. The SEA module increased bandwidth from 10.32 Hz to 30.32 Hz, a 2.93X improvement. Additionally, it outperformed the commercial sensor by 7.63% despite costing 25 GBP, a fraction of the price.
title Investigating the Effect of a Series Elastic Actuation Retrofit to Black-Box Actuators
topic Robotics
url https://arxiv.org/abs/2605.24127